Mecpro offers range of Toilet & Laundry Soap plants available in different customized designs and shapes as per client requirement.
Soap Stock Splitting / Acid Oil Plants
Mecpro has designed a unique process for the Soap Stock, which is coming from the Refinery after the Chemical process. This process is 100% Environment friendly hence very popular and adopted readily by the processing industry.
Acid Oil Section
MECPRO offers new generation, completely environmental friendly Soap Stock Splitting / Acid Oil Plants. This latest designed Plant is completely closed & it does not pass any acid fumes to the atmosphere. The final output will be Acid oil with good color which is used directly as raw material for Soap Plants.
Soap Stock from process house is accumulated in a Homogeneous Tank, which is equipped with the open steam heating arrangements, so as to evaporate moisture as far as possible in terms of minimizing acid consumption for splitting.
This Soap Stock is pumped through the horizontal Screw Pump to the Acid Reactors for splitting, Reactors are PP FRP constructed fully closed vessels, equipped with copper steam heating cum agitation coils, light & sight glasses, inspection manhole etc. Splitting takes place in semi-continuous manner. Reactors are used in cycles for splitting operation. After getting appropriate charge in selected Reactor, the Soap Stock is getting boiled in terms of drying with steam heating cum agitation coils. After removing maximum moisture pre-calculated amount of sulphuric acid (H2SO4) will be added slowly. Splitting is done under continuous observation so as to maintain appropriate acid value of final product also for avoiding excess acid consumption.
Vapours from Reactors are carried out continuously through Chimney, made of FRP.
After Completion of splitting operation, settling process starts for 3- 4 hours. After that water is getting drained to the Fat Trap Tank and clear acid oil is pumped to the storage tank with PP Pump. Fat Trap Tank is PP FRP Constructed rectangular tank, specially designed with multi – compartments & siphoning system to collect all the droplets of Acid Oil.